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| 1. EFFLORESCENCE: A simple Explanation, A Simple Solution |
- What is Efflorescence?

Efflorescence is a deposit of soluble salts, usually white in color, which sometimes appears on the surface of masonry or concrete construction. Often efflorescence is apparent just after the structure is completed, when the builder, architect and owner are most concerned with the appearance of the new structure.
There is no need to panic; however this phenomenon has a simple explanation and an equally simple solution. A combination of circumstances causes efflorescence:
1. First, there must be soluble salts in the masonry.
2. Second, moisture must be present to pick up the soluble salts and transfer them to the surface.
3. Third, some force, evaporation or hydrostatic pressure must cause the solution to move.
If any one of these conditions is eliminated, efflorescence will not occur. In most cases, salts that cause efflorescence come from construction materials, masonry units or mortar.
There are occasions when efflorescence occurs from a chemical reaction between the chemicals in the materials and the chemicals in the atmosphere. Efflorescence is particularly affected by temperature, wind and humidity. It is more common in the Western States during the winter months when more rain is present and a slower rate of evaporation allows migration of salts to the surface. Moisture may also enter a masonry wall due to vapor from the interior of a building and accumulate within the wall as it condenses, or rainwater may enter the masonry during construction. Proper protection can help alleviate this problem.
- Will Waterproofing Cure Efflorescence?

Waterproofing materials are designed to inhibit efflorescence by preventing rainwater from entering the wall. However, they have no effect on efflorescence caused by construction moisture.
Efflorescence is a normal construction "phenomenon". Once the building is waterproofed we can expect a certain amount of efflorescence caused by residual construction moisture. Once that efflorescence is removed we expect no new efflorescence. In other words no new water is allowed to enter the walls.
Waterproofing materials are designed to prevent the formation of efflorescence caused by rainfall. They are not designed to "hold in” efflorescence caused by construction moisture as this "holding in” could cause pressure buildup in the wall, causing spalling of the surface.
- How to Remove Efflorescence?

We recommend a light dry sand blast where possible or removing the white powder with a stiff bristle (not wire) brush. Also recommended is the use of high-pressure chemical cleaning equipment designed to energize the water by heating it. The force of the hot water and chemical hits the substrate with needed impact to remove efflorescence and mortar stain without damaging the masonry surface.
- Preventing Efflorescence From Coming Back.

Allow masonry to dry sufficiently before applying waterproofing! Three or four days may be required, depending on weather conditions. In general the safest practice is to apply waterproofing as soon as the surface is dry to a depth of at least one half inch. Residual moisture in the wall will escape to either the inside or outside, (the warmest side). Efflorescence deposited on a waterproofed surface is more easily removed. In addition, new waterproofing will penetrate through existing efflorescence.
If, however, a building is erected during late spring, or early summer, a more practical approach is to delay waterproofing until after the walls have thoroughly dried and have been cleaned. Naturally, “dry” cleaning is preferable. If efflorescence reappears, it tells you that there is leak in the building. When the leak is found and repaired, the cause of the efflorescence problem is removed.
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| 2. Waterproofing Common Questions & Answers |
Problems & Solutions
Let us accept that this is an era of construction litigation. The "deep pockets" syndrome is coupled with an anomalous desire for the highest tech state-of-the-art construction methods; vs. an understandable desire to pare construction costs to the bone. This is an unfortunate fact of life. It is also a fact of life that a very large percentage of owner dissatisfaction resulting in construction litigation has to do with leaks related to roofs, walls, basements, plaza decks, parking areas and related problems of spalling, efflorescence, spoiled interior or exterior decor, etc. Is it a wonder that the owner, occupier and building user expects a habitable structure, one without leaks? Certainly that is what he paid for.
This apparent anomalous conflict, perfection vs. low budget, can be resolved simply by an understanding of masonry building materials and how to defeat their "thirst" for water. Further, many potential waterproofing problems can be prevented in the design stage; the rest can be prevented in the construction stage.
Proper design with tightly enforced specifications, good construction practices, and good supervision are, as always, the watchwords.
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| The following are common problems and solutions posted as questions and answers that we are regularly asked: |
- Why do we need to waterproof?

All masonry materials are permeable to water to some degree. The most permeable materials being concrete masonry, the least permeable being stone, glass block and glazed tile with the various types of clay masonry products (bricks, tile, etc.) falling somewhere in between. What all masonry materials have in common is that they are "held together" by mortar, which is generally very permeable and can allow leakage regardless of the density or relative impermeability of the masonry units themselves. Masonry structures are commonly waterproofed for one or more of the following reasons:
1. To prevent moisture damage to interior walls, floors and ceilings.
2. To preserve insulation values.
3. To prevent rusting of structural steel components.
4. To prevent freeze damage.
5. To prevent unsightly efflorescence and preserve the exterior appearance.
6. To otherwise preserve the masonry from deterioration due to moisture.
- Is it always necessary to waterproof masonry?

Nearly all-concrete masonry buildings are waterproofed in some way at the time of construction. Those that aren't are usually waterproofed soon after the first rainfall! Many brick buildings, on the other hand, are not waterproofed at the time of construction. A trained eye can usually discern which were not, merely by casually observing them a year or two after construction.
- What about brick veneer?

If brick veneer is attached to steel stud backup there should be no question that it must be waterproofed to help protect the integrity of the system. This has been a controversial opinion for several years but time and experience are proving the pro-waterproofing opinion correct. A recent newspaper article tells of the sad plight of a manufacturer of mortar additive who is defending 28 lawsuits due to corrosion of metal supports and anchors causing cracking, falling bricks, sagging walls, etc. Since the cost of waterproofing is so minimal when compared to the risk factor, it certainly seems prudent to waterproof. Please note, however, that waterproofing is only part of the answer. Sound design details and masonry workmanship play a most vital role.
- What waterproofing methods are commonly employed?

For architectural above grade masonry the clear, penetrating chemical treatments are most commonly used. These are invisible treatments and can be very effective. Due to deep penetration their hydrophobic protection is deposited beneath the surface where weathering cannot affect it. Clear "coatings" is a misnomer often applied to these penetrating materials. They do not create a coating film across the surface of the masonry and thus should be called penetrants. There are, however, clear coatings, which are often mistakenly relied on for waterproofing. These coatings can be initially effective as waterproofers on the denser substrates. Their inherent weakness is that their protection is primarily on the surface in the form of a thin film. This film is susceptible to the ravages of weather, physical abrasion and minute film cracks all of which can expose a thirsty substrate. It is advisable to always apply a penetrating chemical treatment first. If a clear "coating" is applied first and is only partially effective it can create some very serious problems.
For example:
1. It will inhibit the penetration of a penetrating treatment applied as a remedial measure.
2. It could require sandblasting for removal in order to correct a waterproofing problem.
3. A truly impermeable film can trap moisture, and efflorescence created by this moisture, behind the film requiring costly removal, which could deface the building. Even worse we have seen cases of severe spalling (sluffing off the surface of the substrate) caused by vapor pressure build-up behind impermeable clear films.
Other types of "coating" systems are block filler and paint, textured coatings, cementitious masonry coatings and elastomeric coatings. These systems are less common on architectural masonry and are more often used on industrial type construction. They are certainly much more resistant to weathering and physical abrasion then the thin films. They, with the exception of elastomeric coatings are, however, susceptible to cracking.
Often a penetrating chemical waterproofing is specified as a first coat. Since it becomes an integral part of the masonry it can act as a second line of defense against moisture intrusion in case of a failure in the surface film.
- Aren't there water repellent chemicals that can be added to concrete masonry when it is manufactured?

Yes, integral water repellent admixtures are available to be incorporated into the concrete masonry mix by the manufacturer at the block plant and into the mortar, by the masons’ helper, at the time of construction. While these can be of some benefit in inhibiting the formation of efflorescence, it is the opinion of our industry that they cannot be relied on as the sole line of defense against moisture intrusion due to the likelihood of human error. While topically applied, systems are commonly warranted by both manufacturer and applicator, we know of no such assurance of performance of the admixtures.
- Aren't there water repellent chemicals that can be added to concrete masonry when it is manufactured?

Yes, integral water repellent admixtures are available to be incorporated into the concrete masonry mix by the manufacturer at the block plant and into the mortar, by the masons’ helper, at the time of construction. While these can be of some benefit in inhibiting the formation of efflorescence, it is the opinion of our industry that they cannot be relied on as the sole line of defense against moisture intrusion due to the likelihood of human error. While topically applied, systems are commonly warranted by both manufacturer and applicator, we know of no such assurance of performance of the admixtures.
- What design details should be improved to prevent waterproofing problems?

Most of the masonry waterproofing problems we have inspected in the past 35 years are directly attributable to horizontal surfaces. Our answer is: avoid horizontally exposed masonry as much as possible. Clear chemical sealers are much less effective on horizontal surfaces than on vertical surfaces. Thus, if a clear sealer is to be used for waterproofing on a masonry structure the following suggestions are offered:
1. Tops of masonry walls should be protected with either a sheet metal cap or a membrane type material such as an elastomeric coating tinted to match the masonry. If a metal cap is used, we recommend "sanding" seams and a minimum of 3" of skirt over the masonry surface.
2. Avoid ledges and recesses.
3. Sills, if unavoidable must be adequately sloped.
4. Raked mortar joints should never be used on exterior surfaces. A "V" tooled joint can provide the same visual effect and can be effectively waterproofed.
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- What types of masonry substrates should be specified with clear water repellent products manufactured by Rainguard International?

Typically, the following substrates will be specified with a clear water repellent; Concrete Block, Brick, Brick Veneer, Plaster/Stucco, Cast In Place Concrete, Tilt-Up, and Stone (granite, marble, limestone, etc.).
- What types of concrete block will be encountered, and what waterproofing product applications are recommended?

By definition, concrete block is a manmade concrete masonry unit, or CMU. Usually rectangular in shape, concrete blocks normally feature hollow cores and are stacked upon one another. As the blocks are stacked, they are held together by mortar, and as the wall is being erected the hollow cores are filled with grout in order to strengthen the wall as it takes height. Concrete block is manufactured in a number of architectural styles such as split face, fluted, ground face, etc. Concerning waterproofing product selection with reference to concrete block, one of two materials should always be specified.... either Rainguard Regular or Rainguard Blok-Lok. The essential difference between these two products is warranty duration. While Regular features a 5-year warranty, the Blok-Lok warranty may be extended to 10-years.
- How does waterproofing brick exterior walls differ from concrete block?

Let us first address the types of brick and brick systems which are usually encountered. Brick can be manufactured in a number of fashions, ranging from full-face new brick, to brick veneer, clay brick, used brick, colored brick, brick pavers, and many more. The type of brick utilized or the method in which it is erected will have no effect upon selection of waterproofing material.
Micro-Seal or Acry-Lok. Brick, of course, is composed of a denser material than concrete block; therefore, the permeability of the substrate will differ drastically. In other words, it takes longer for a liquid to soak into a dense surface than it does a porous material. Due to its specific design for porous surfaces, water based materials will not completely penetrate typical brick and may result in 'whiting or blushing' of the brick wall.
- In addition to concrete block and brick, stucco (cement plaster) is widely used. What waterproofing materials are usually specified on this substrate? Is it true that paint alone applied over stucco will provide an adequate waterproof barrier?

Stucco is one of the most porous building materials utilized within the construction industry.... an untreated plaster wall will absorb water like a sponge! Many Architects specify colored stucco (color coat) in an effort to achieve a one-step aesthetic effect, but neglect the application of waterproofing. As a result, the continued wetting & drying out process 'leaches' the color from the colored stucco much like the repeated washing of a pair of blue jeans. Additionally, certain Architects feel that the application of outdoor paint will act to seal the substrate - their argument is simple, "water will not penetrate paint".
Let us first address the paint issue .... when stucco cures, or dries after its original application, it has a tendency to shrink and exhibit hairline cracks. Also, as time passes, the building will shift, causing further cracks. True, when first applied, paint will provide a waterproof barrier; however, one must understand that paint does not stretch, and cracks within the stucco, regardless of size, will telegraph outward through the paint. As the painted wall surface is exposed to water or moisture over time, this moisture will enter the stucco through the cracks in the paint .... as time passes, the accumulated moisture in the stucco, behind the paint, will break the paint's adhesion and the once uniform surface will begin to blister and peel.
Let us not underestimate the damage that water can cause within the stucco wall itself. In cases where water has migrated behind the paint on untreated stucco, water intrusion within the substrate is a certainty . The only failsafe at this point in time is the waterproof building paper back-up which was applied prior to the stucco. In most cases, this paper is either torn or improperly overlapped at time of application, and moisture will ultimately enter the building's interior over time resulting in interior wall stains, mildew and failure, not to mention the ultimate deterioration of the cement plaster itself.
In all cases, waterproofing products should be applied to cement plaster! In cases in which paint is specified for use, the application of a water repellent product must take place prior to painting. When addressing the issue of product selection, Rainguard Regular or Rainguard Super should be recommended. A viable alterative to the application of clear liquid waterproofing and paint upon stucco is the utilization of an elastomeric coating. Widely specified by Architects, Rainguard Tec-Top provides a 'stretchable' protective coating which resembles paint in its color and appearance.
- Now let's discuss 'Cast-In-Place' and 'Tilt-Up' concrete construction techniques and applicable waterproofing recommendations.

Unique in their nature, these methods of construction are widely used in large industrial, commercial and office projects. Cast-In-Place and Tilt-Up construction specifies the use of solid concrete as the exterior substrate. Concerning pre-cast construction, large concrete panels, or wall sections, are either pre-cast at the factory or cast on site and then tilted up into their vertical position. Cast-In-Place also features a solid concrete wall surface, but instead of tilting up the panels, wood or metal forms which have been built around proposed wall areas are filled with liquid concrete and, consequently, the wall actually cures or sets-up in place.
Frankly, due to their density and absence of mortar joints, these substrates rarely leak except where they crack. Architects, therefore, rarely specify an exterior waterproof coating material application. They do, on the other hand, often specify exterior sealers, such as Rainguard Color-Lok, which act to protect the wall from staining. Moisture and rain will, of course, penetrate the substrate, but due to the density and thickness of the wall itself, will not travel into the interior of the building. There are, however, other considerations which must be addressed. Although leakage will not occur, rain contains a number of airborne pollutants and penetration into the substrate will ultimately result in staining and efflorescence as the moisture escapes the substrate during the drying process. The application of Rainguard Super will prevent the intrusion of moisture and subsequent staining. Although water based, Rainguard Super has been formulated to penetrate denser concrete substrates.
- Due to their appearance, marble and granite seem to be quite dense. Do these substrates require waterproofing?

Absolutely. Have you ever noticed the effect created upon a piece of sandblasted marble, limestone or granite after it has been sprayed with water? A very light material will take on a dark gray or black appearance after the water has penetrated! Yes, moisture will indeed penetrate these substrates and, compounding this porosity, is the fact that some marble, limestone and granite panels are usually a mere 1 to 1.5 inches thick. It certainly does not take long for absolute water transmission through the substrate. Cautionary note, test the application of any material upon these substrates, as they may effect the appearance of the stone. Due to its specific formulation, Rainguard Super is normally recommended for stone applications. A small test sample should always be applied prior to commencing the entire application.
- Are specialized contractors or equipment required to apply Rainguard waterproofing products?

No, in most cases the painting or waterproofing sub-contractor applies these products. Concerning equipment, utilization of a high-volume, low-pressure airless paint spraying system is recommended. Painters usually possess this type of equipment. For small applications, a garden type sprayer may be used; however, do not attempt application with a paint roller or brush.
- Which grade of material should I recommend?

One must thoroughly understand the dynamics behind the penetration and resultant performance of clear liquid waterproofing materials. As discussed else where in this training manual, Rainguard products feature the exclusive Micro-Lok chemical reactive characteristic. This chemical interaction within the substrate that ultimately acts to repel water is only achieved by 100% penetration of our products into the wall surface. The solids which are dissolved within the liquid solution are carried into the substrate and, of course, the speed in which they penetrate depends entirely upon the density or porosity of the building material.
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